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How to Determine if Angular Contact Precision Bearings Can Continue in Service

  Angular contact precision bearings are vital for high-performance machinery. To assess whether they can remain in service, follow this inspection process:     1. Visual Inspection Check for visible signs of damage: Cracks or chips on rings, rollers, or cages — replace immediately. Component separation — indicates failure. Surface damage like deep scratches, dents, or brinelling (indentations). Corrosion or pitting — leads to rapid wear. Cage wear — loose rivets or broken sections reduce stability. Seal damage — allows contamination and grease loss in sealed bearings.     2. Operational Testing Test bearing performance during operation: Smooth rotation: Any resistance or grinding suggests damage or contamination. Noise: Unusual sounds (e.g., clicking, screeching) may indicate wear or misalignment. Temperature: Overheating (e.g., >60°C) often signals poor lubrication, friction, or overload.     3. Advanced Diagnostics Use tools for deeper analysis: Vibration analysis: Detects early-stage faults such as spalling or fatigue. Oil film testing: Evaluates lubricant quality and wear trends. Fiber optic sensors: Monitor real-time wear and internal conditions in precision systems.     4. Usage and Environment Review Consider historical and environmental factors: Load and speed history: Heavy use shortens lifespan. Operating conditions: Dust, moisture, and temperature affect performance. Maintenance records: Frequent issues may point to system problems.     Maintenance Tips Regular inspections: Monthly checks for heavy-use systems. Proper lubrication: Use correct grease type and quantity. Preload adjustment: Maintain proper stiffness and eliminate clearance.     Conclusion To decide if angular contact bearings are still usable, combine visual checks, functional tests, and diagnostics. Early detection of damage prevents breakdowns and extends machine life. For critical applications, work with certified suppliers for reliable replacements and support.  

2025

05/28

Key Factors Affecting CNC Lathe Spindle Bearing Accuracy

Spindle bearings are key to the precision and performance of CNC lathes. Their accuracy depends on two main factors: Rotational accuracy: radial/axial runout of rings Dimensional accuracy: inner/outer diameter tolerances Here are the main factors that affect bearing accuracy: 1. Manufacturing Errors Raceway roundness errors cause uneven load, vibration, and wear. Surface roughness or waviness affects lubrication, wear, and stability — especially at high speeds. 2. Assembly Issues Misaligned shafts or housings deform raceways and reduce stiffness. Incorrect preload or clearance leads to instability, friction, and heat. Non-perpendicular mounting surfaces cause tilting and uneven loading. 3. Design and Material More rollers reduce runout, but with diminishing returns. Larger radial clearance increases runout. Poor heat treatment causes early wear and hardness loss. 4. Operating Conditions Heat from friction changes dimensions and affects preload. Poor lubrication increases wear and noise; too much grease causes overheating. Dynamic loads (e.g., cutting forces) increase stress and reduce life. Tips for Better Accuracy Use high-precision bearings with low roughness and waviness. Ensure correct alignment and controlled preload during installation. Choose suitable materials and lubrication for your application. Monitor temperature, vibration, and wear regularly. Summary To keep spindle bearings accurate: High-quality manufacturing Proper assembly Suitable design and materials Good maintenance practices

2025

05/28

How to Choose the Right Spindle Bearings for Grinding Machines

  Selecting the correct spindle bearings is essential for ensuring high precision, long service life, and optimal performance in grinding machines. This guide outlines the key criteria and best practices for choosing the most suitable spindle bearings based on your specific grinding application.   Key Factors in Bearing Selection   1. Speed & Temperature Control   Grinding machines often operate at high speeds, generating significant heat that can affect bearing performance and longevity.   Recommendation:   Use ceramic hybrid bearings (steel rings with silicon nitride Si₃N₄ balls) or full ceramic bearings for their low thermal expansion, reduced friction, and excellent heat resistance. These are ideal for high-speed internal grinders and other applications where thermal stability is critical.   2. Load Capacity   Different types of grinding machines impose various load conditions on the spindle system.     Radial Loads:    For heavy radial loads, such as those experienced in roll or gear grinding machines, cylindrical roller bearings are the preferred choice.      Axial or Combined Loads:    For combined radial and axial loads, select angular contact ball bearings (ACBBs) or tapered roller bearings, which offer reliable support under bidirectional forces.   3. Precision Requirements   In high-precision grinding (e.g., surface, cylindrical, or coordinate grinding), maintaining micron-level accuracy is crucial.      Recommended Precision Grades:    Use P4 or P2 grade bearings for ultra-high precision applications.        Runout Tolerance:    Ensure radial and axial runout values remain below 2 μm for optimal machining accuracy.   4. Stiffness & Vibration Resistance   Spindle rigidity and vibration damping significantly impact grinding quality and tool life.     Solution:    Apply preloaded angular contact bearings to increase stiffness and reduce vibration.        Advanced Option:    Consider hydrostatic or aerostatic bearings for ultra-smooth operation and superior damping characteristics in CNC and ultra-precision grinding machines.   5. Noise Reduction   Minimizing operational noise is important, especially in controlled environments and automated systems.   Recommendation: Select bearings with polished raceways and optimized internal geometry to reduce noise and improve running smoothness.       Top Bearing Types for Grinding Machine Spindles Bearing Type Key Advantages Typical Applications Angular Contact Ball Bearings High speed (dn ≤ 1.5 million), bidirectional load capacity Surface grinding, tool and cutter grinding Ceramic Hybrid Bearings Ultra-high speed (dn ≤ 2 million), minimal heat generation High-speed internal grinders Hydrostatic Bearings Zero wear, ultra-stiff, no metal-to-metal contact Precision CNC and jig grinding Cylindrical Roller Bearings High radial load capacity, stable at medium speeds Roll grinding, gear grinding     Configuration & Mounting Recommendations   Bearing Pairing Arrangements Back-to-Back (DB): Enhances axial rigidity and is ideal for handling bidirectional axial loads. Tandem (DT): Suitable for unidirectional heavy axial loading scenarios. Face-to-Face (DF): Offers self-aligning capabilities and accommodates thermal expansion. Lubrication Options Grease Lubrication: Best for low-speed operations (≤ 5,000 rpm). Oil-Air / Oil-Mist Lubrication: Recommended for high-speed spindles (≥ 10,000 rpm) to ensure effective cooling and lubrication. Preload Adjustment   Applying the right amount of preload eliminates internal clearance and improves spindle stiffness.   Standard Preload Range: Apply 1–3% of the bearing’s dynamic load rating (C) for optimal performance.       Maintenance Best Practices   Proper maintenance extends bearing life and prevents costly downtime.   Temperature Monitoring: Keep operating temperature below 65°C under normal ambient conditions (25°C).     Vibration Monitoring: Replace bearings if vibration levels increase by more than 20%, or if surface roughness exceeds Ra 0.2 μm.     Condition Monitoring Systems: Implement predictive maintenance using sensors and condition monitoring tools to forecast bearing failure before it occurs.     Conclusion For grinding machine spindles, angular contact ball bearings and ceramic hybrid bearings are among the top choices, offering a balance of speed capability, precision, and load-handling performance. Always align your bearing selection with the specific operational demands—such as speed, load type, and required precision—and follow strict installation and maintenance protocols to maximize spindle reliability and machine uptime.     Pro Tip: When selecting bearings for custom or high-performance grinding applications, consult with a qualified bearing engineer or technical support team to ensure compatibility with your spindle design and working conditions.  

2025

05/27

Step-by-Step Guide to Installing Paired Angular Contact Ball Bearings

  Angular contact ball bearings are widely used in precision machinery due to their ability to support combined radial and axial loads. When installed in pairs, their performance and service life critically depend on correct installation techniques. This guide outlines the essential steps and best practices for installing paired angular contact ball bearings to ensure optimal functionality, rigidity, and longevity. 1. Pre-Installation Preparation Clean Components Thoroughly clean the bearings, shafts, housings, and adjacent components using an appropriate solvent (e.g., mineral spirits or specialized degreasing agents) to remove contaminants such as grease, metal debris, or dust.   Inspect for Defects Check bearings for signs of rust, cracks, or mechanical damage. Examine the shaft and housing surfaces for smoothness, dimensional accuracy (roundness, cylindricity), and proper tolerances.   Measure Dimensions Use micrometers or calipers to verify shaft diameter, housing bore size, and geometric tolerances. Ensure that interference or clearance fits align with design specifications.   Apply Lubrication Select the appropriate lubricant (grease or oil) based on operating conditions (speed, temperature, load). Fill approximately 1/3 to 1/2 of the bearing’s internal free space to prevent overheating due to excessive lubricant churning. 2. Bearing Pairing and Orientation Angular contact ball bearings are typically mounted in pairs to accommodate axial loads in one or both directions. The three common mounting arrangements are:   Back-to-Back (DB) Ideal for applications requiring high rigidity and resistance to moment loads, such as machine tool spindles. Bearings are mounted with their wide outer ring sides facing outward.   Face-to-Face (DF) Suitable for precise alignment situations where thermal expansion must be accommodated. Bearings are mounted with narrow inner ring sides facing each other.   Tandem (DT) Used when larger unidirectional axial loads are present. Bearings are aligned in the same direction to share the load equally.   Tip: Always align the contact angle with the expected direction of the axial load. 3. Installation Procedures A. Single Bearing Installation Thermal Expansion Method (Recommended for Interference Fits): Use an induction heater or oil bath (maximum temperature: 120°C) to evenly heat the bearing. Avoid direct flame heating. Immediately mount the heated bearing onto the shaft while it is expanded.   Mechanical Press Fit: Use a press with a soft-metal sleeve to apply even pressure across the raceway. Never strike the bearing directly with a hammer or hard object. B. Paired Bearing Installation Back-to-Back (DB): Install the first bearing so its inner ring contacts the shaft shoulder. If required, insert a spacer between the two bearings to maintain desired preload. Install the second bearing with the wide side aligned to match the first. Face-to-Face (DF): Follow similar steps but align the narrow sides of the inner rings together. Tandem (DT): Mount both bearings in the same orientation to allow for sequential load transmission under unidirectional loading. C. Housing Assembly Ensure that the housing bores are concentric with the shaft to avoid misalignment. For split housings, tighten fasteners gradually and monitor shaft runout using a dial indicator. 4. Preload and Clearance Adjustment Proper preload ensures optimal stiffness and minimizes vibration and deformation.   Preload Methods: Shim Adjustment: Place shims between the housing and bearing to adjust preload precisely. Nut Tightening: Use locknuts to compress the inner rings, then secure with a locking washer. Spring Preload: Employ springs to apply a constant force, allowing for compensation during thermal expansion. Clearance Check: Measure axial and radial play using a dial indicator or feeler gauge. In high-precision applications (e.g., CNC spindles), axial clearance should typically not exceed 15 μm. 5. Post-Installation Verification Manual Inspection Rotate the shaft by hand and check for smooth operation and any abnormal resistance.   Run-In Test Operate at low speed for 5–10 minutes, then gradually increase to full operating speed. Monitor temperature (surface temperature should not exceed 65°C at 25°C ambient) and noise levels. Abnormal sounds (e.g., grinding or knocking) may indicate misalignment, insufficient lubrication, or contamination. Dimensional Accuracy Verify radial and axial runout using a dial indicator. High-precision applications (e.g., machine tool spindles) often require total indicated runout (TIR) of less than 5 μm. 6. Key Considerations Avoid Mixing Bearings: Always use bearings from the same batch and manufacturer to maintain pairing integrity. Anti-Corrosion Measures: Wear gloves when handling bearings to prevent corrosion caused by perspiration. Tool Safety: Use dedicated tools (e.g., induction heaters, hydraulic presses, soft sleeves) to avoid damaging the bearings. Documentation: Record all installation details—such as bearing model, preload values, and installation date—for future maintenance tracking. Conclusion Correct installation of paired angular contact ball bearings is crucial for achieving high precision, rigidity, and long service life. By following this guide and adhering to manufacturer recommendations, operators can maximize performance and minimize unplanned downtime.   For complex installations, troubleshooting, or application-specific advice, please consult our technical support team for tailored assistance.

2025

05/27

How to Install High-Precision Angular Contact Ball Bearings

A Simplified Guide High-precision angular contact ball bearings are essential in high-performance applications like machine tools, robotics, and aerospace. Proper installation ensures optimal performance and long service life. 1. Prepare a Clean Installation Environment Workspace: Use a dust-free, temperature-controlled area. A cleanroom or sealed enclosure is ideal. Tool Cleaning: Wipe all tools and surfaces with lint-free cloths. Avoid cotton materials that leave fibers. Component Cleaning:     Clean bearings, shafts, and housings with filtered solvents (e.g., mineral spirits).     Dry thoroughly using clean compressed air. 2. Inspect Components Before Installation Verify Bearing Specs:     Confirm model, tolerance class (e.g., P4, P2), and contact angle (e.g., 15° or 40°). Check Shaft & Housing Dimensions:     Surface roughness ≤ Ra 0.8 μm     Shaft fit: k5/m5 (interference)     Housing fit: H6/J6 (transition) Pre-Lubrication (if needed):     Apply high-quality grease at 30–60% of cavity volume. 3. Use the Right Tools and Techniques Recommended Tools: Hydraulic presses Induction heaters Custom sleeves Important Tips: Never strike bearings directly with a hammer. Apply force evenly on inner or outer ring — not through rolling elements. Heating for Fits: Heat bearings to 80–100°C (max 120°C) using oil bath or induction heater. Avoid open flames. 4. Follow Correct Installation Steps Directional Alignment:     Check direction marks (e.g., arrows on outer ring). Paired Bearings (DB/DF/DT):     Back-to-back (DB): for rigidity     Face-to-face (DF): for thermal compensation Axial Preload Adjustment:     Use spacers or springs. Over-tightening causes heat; under-tightening leads to vibration. Secure Mounting:     Tighten lock nuts or retaining rings evenly without distorting the bearing. 5. Perform Post-Installation Checks Rotation Test: Manually rotate the shaft for smooth operation. Trial Operation:     Start at low speed and gradually increase load.     Monitor temperature (≤80°C) and vibration. Accuracy Measurement:     Use dial indicators to check radial and axial runout.     Acceptable values may be ≤5 μm for precision spindles. 6. Lubrication and Sealing Grease Selection: Use high-speed, low-noise grease suitable for your operating conditions. Seals:     Use non-contact seals (e.g., labyrinth seals) to prevent contamination with minimal friction. Why Choose Our Bearings? At Beining Technology , we offer: High-Precision Bearings: P2/P4/P5 grades Custom Matched Sets: DB, DF, DT configurations Technical Support: From selection to installation Quality Assurance: Tested to ISO and ABEC standards Conclusion Correct installation of high-precision angular contact ball bearings requires attention to detail, cleanliness, and proper technique. Following this guide will help ensure reliable and efficient performance. Contact us today to learn how our bearings can support your application.

2025

05/26

Understanding Angular Contact Ball Bearings: Matched Bearings vs. Universal Matching

Angular contact ball bearings are essential components in precision machinery, capable of supporting both radial and axial loads. When higher load capacity or enhanced performance is required, these bearings are often used in matched sets. This guide compares two common configurations — matched bearings and universal matching — to help you choose the best solution for your application. 1. Matched Bearings (Conventional Pairing) Matched bearings refer to a fixed pairing of angular contact ball bearings designed for specific performance needs. Common arrangements include: Back-to-Back (DB) Configuration: Bearings mounted with wide faces opposing each other. Advantages: High rigidity, handles radial and bidirectional axial loads, resists tilting moments. Limitations: Less adaptable to thermal expansion or shaft misalignment. Best For: Machine tool spindles, high-precision rotating equipment. Face-to-Face (DF) Configuration: Bearings mounted with narrow faces opposing each other. Advantages: Tolerates misalignment, absorbs axial vibrations, adapts well to thermal changes. Limitations: Lower rigidity, not suitable for tilting moments. Best For: Applications prone to shaft bending or heat-induced expansion. Tandem (DT) Configuration: Bearings aligned in the same direction to share axial loads. Advantages: Efficient unidirectional axial load handling. Limitations: Cannot resist tilting moments. Best For: Screw drives, systems with consistent unidirectional loading. Triple (DBD) or Quadruple (DBB) Sets Configuration: Three or four bearings grouped together. Advantages: Offers extreme rigidity and load capacity (up to 2× stiffness in DBB). Limitations: Risk of uneven load distribution at high speeds. Best For: Heavy-duty industrial equipment and gearboxes. Key Features of Matched Bearings Preload is set using shims for optimal rigidity and accuracy. Requires high-grade bearings (e.g., P4/P5 class) and precise assembly. Installation errors can significantly reduce performance and lifespan. 2. Universal Matching Bearings Universal matching refers to pre-engineered bearing sets that offer greater flexibility and are designed for high-performance applications. These bearings are manufactured to exact tolerances so they can be installed in various configurations without additional adjustments. Key Features Interchangeable Arrangements: Can be installed as DB, DF, DT, or complex combinations like TBT or QBC. High Precision Manufacturing: Uniform inner/outer ring tolerances and contact angles ensure even load distribution. Preloaded Design: Eliminates manual adjustment during installation, reducing error and saving time. Enhanced Axial Load Capacity: Optimized contact angles (e.g., 40° in NSK 7016CTYNDBLP4) maximize axial performance. Typical Applications High-speed, high-precision systems: CNC machine spindles, robotics, aerospace Compact mechanisms: Automotive components, fuel injection systems Matched Bearings vs. Universal Matching – Key Differences Factor Matched Bearings Universal Matching Flexibility Fixed configuration (DB, DF, DT only) Supports multiple mounting types Installation Requires careful alignment and adjustment Plug-and-play; minimal setup needed Load Capacity Varies by arrangement (e.g., DB for rigidity) Optimized for combined and axial loads Adaptability Limited tolerance for thermal or mechanical shifts Better suited for dynamic environments Cost Economical for standard setups Higher cost due to tighter manufacturing standards Use Cases Industrial gearboxes, general-purpose machines High-speed spindles, aerospace, automation How to Choose the Right Option Choose Matched Bearings if: You need a cost-effective solution for a fixed configuration. Your application requires specific rigidity or load-handling characteristics. You have control over precise installation conditions. Choose Universal Matching if: Your system demands high speed and precision. You require flexibility in installation orientation. You want reduced assembly complexity and faster setup. Conclusion Both matched bearings and universal matching offer distinct advantages depending on your machinery’s requirements. At Beining Technology, we provide expert guidance and a full range of angular contact ball bearings tailored to your performance needs — whether it's a conventional matched set or a high-precision universal matched pair. Contact us today for a free consultation and let our team help you select the right bearing solution for your application.  

2025

05/26

How to Choose the Right Retainer for Angular Contact Ball Bearings – A Simple Guide

  Selecting the right retainer (cage) for angular contact ball bearings is essential for ensuring equipment performance, precision, and longevity. In this guide, we break down the most common types of retainers, their advantages, disadvantages, and where they work best.   Retainer Type Comparison Table Retainer Type Material Advantages Disadvantages Best For Temperature Range Max Speed Ratio Brass Retainer H62 copper alloy (lead ≤ 2%) Strong, wear-resistant, low noise, works well with lubricants Heavy, expensive, risk of electrical erosion Precision machine tools, aerospace, high-end instruments -50°C ~ +200°C 1.0x baseline Nylon Retainer PA66-GF25 (25% glass fiber) Lightweight, self-lubricating, shock-absorbing, no corrosion Softens at high heat, absorbs moisture, brittle in cold Motors, home appliances, quiet machines -40°C ~ +120°C 0.8x baseline Steel Retainer SPCC cold-rolled steel (galvanized) Very strong, cost-effective, good for high heat Can rust, noisy, needs regular lubrication Construction machinery, pumps, industrial equipment -30°C ~ +200°C 0.9x baseline Key Performance Explained 1. Brass Retainer – Best for High Precision Works well even under high-speed conditions (DN value > 1.5×10⁶ mm·r/min). Used in ultra-precision grinding machines and Swiss CNC spindles. Avoid ammonia-based environments to prevent stress corrosion. 2. Nylon Retainer – Great for Energy Efficiency and Low Noise Up to 35% lighter than metal cages, helping reduce motor energy use. Reduces startup friction when used with synthetic grease. Not recommended for vacuum environments due to outgassing. 3. Steel Retainer – Cost-Effective for Heavy-Duty Use Zinc-nickel coating provides up to 720 hours of salt spray protection. Handles heavy shocks and vibrations well. Improved durability with nitriding treatment. Quick Selection Guide Based on Working Conditions By Temperature: Above 150°C: Choose steel retainer -30°C to 120°C: Choose nylon retainer Controlled temperature environments: Choose brass retainer By Speed & Precision: High-speed applications (DN > 1.2×10⁶): Choose brass Low-noise requirements (

2025

05/24

The Critical Role of Angular Contact Ball Bearing Clearance in Performance and Longevity

The Critical Role of Angular Contact Ball Bearing Clearance in Performance and Longevity Angular contact ball bearings are vital components in precision machinery, and their performance hinges on a critical parameter: bearing clearance. This microscopic gap between the bearing’s inner ring, outer ring, and rolling elements directly impacts equipment reliability, accuracy, and lifespan. Here’s a concise breakdown of why clearance matters and how to optimize it: 1. Clearance Affects Bearing Lifespan Excessive Clearance: Causes vibration, uneven load distribution, and premature fatigue. For example, in automotive transmissions, oversized clearance can lead to gear misalignment and accelerated wear. Insufficient Clearance: Increases friction and heat, risking lubrication failure. High-speed spindles (e.g., CNC machines) may experience thermal expansion, reducing clearance to zero and causing catastrophic "lockup." 2. Precision and Stability Depend on Clearance High-Precision Applications (e.g., robotics, medical devices): Optimal clearance (2–8 μm) minimizes vibration, ensuring micron-level accuracy. A grinding machine spindle with improper clearance can degrade surface roughness from Ra 0.8μm to Ra 3.2μm. High-Speed Scenarios (e.g., electric motors, aerospace): Light preload (negative clearance) compensates for centrifugal forces. At 20,000 RPM, proper clearance prevents resonance and maintains stable rotation. 3. Clearance Selection Strategies Tailor clearance to your application: Application Recommended Clearance Purpose Precision Machine Tools 0–5 μm (radial) Maximize rigidity and accuracy Automotive Transmissions 15–30 μm Absorb shock loads and thermal shifts High-Temperature Systems Adjusted for thermal expansion Prevent overheating risks 4. Monitoring and Adjustment Best Practices Measurement Tools: Use precision instruments (e.g., laser clearance gauges) or field methods like spring-loaded displacement tests. Adjustment Methods: Shim Pads: For spindles, 0.01mm shim changes alter clearance by ~3μm. Preload Nuts: Torque-controlled nuts ensure consistent negative clearance in CNC systems. Real-Time Monitoring: Deploy sensors to track temperature and vibration, detecting clearance changes before failure. Conclusion: Clearance Is the Lifeline of Your Machinery Selecting and maintaining the right angular contact ball bearing clearance isn’t just technical—it’s strategic. At Beining Technology, we combine advanced materials, AI-driven simulations, and decades of expertise to deliver tailored solutions. Whether optimizing clearance for a robotic arm or a wind turbine, our precision bearings ensure your equipment runs smoother, longer, and smarter. Optimize your bearings today—contact us for a free consultation!

2025

05/24

Core Materials for Chinese Bearing Rings: A Simple Guide

Choosing the right material for bearing rings is crucial for performance and durability. Here’s a straightforward guide to common materials used in Chinese bearing rings. 1. High-Carbon Chromium Steel (e.g., GCr15) Key Features: Hardness: Contains about 1% carbon and 1.5% chromium, reaching HRC 60–64 after heat treatment. Fatigue Resistance: Low sulfur and phosphorus content extends service life. Corrosion Resistance: Chromium forms a protective oxide layer. Applications: Used in 90% of general-purpose bearings, such as: Deep groove ball bearings Angular contact bearings Machinery, motors, and automotive parts Standards: Complies with GB/T 18254, the Chinese national standard. 2. Stainless Steel (e.g., 9Cr18 / AISI 440C) Key Features: Corrosion Resistance: Contains ≥17% chromium, ideal for wet or corrosive environments. Heat Resistance: Reliable up to 300°C. Applications: Suitable for: Food processing equipment Chemical machinery Medical devices Limitations: Slightly lower hardness (HRC 58–60) and load capacity compared to GCr15. 3. Carburized Steel (e.g., G20CrMo) Key Features: Surface Hardening: Low-carbon core ensures toughness, while the surface reaches HRC 58–62 after carburization. Impact Resistance: Handles heavy shocks and vibrations well. Applications: Used in: Railway bearings Wind turbine gearboxes Heavy-load machinery 4. Specialized Materials (Ceramic Coatings, Nitrided Steel) Innovations: Ceramic-Coated Bearings: Coatings like zirconia (ZrO₂) or silicon carbide (SiC) reduce friction by up to 50%. Ideal for high-speed spindles and aerospace applications. Nitrided Steel (e.g., 30CrMoAl): Surface hardness exceeds HV 1000 after nitriding. Suitable for temperatures up to 500°C. Used in turbochargers and high-heat environments. 5 Critical Performance Requirements Fatigue Resistance: Prevents surface peeling under cyclic loads. Wear Resistance: Minimizes precision loss over time. High Hardness: Maintains shape under heavy loads. Corrosion Resistance: Passes 48-hour salt spray test. Machinability: Easy to cut and heat-treat. Material Selection Tips Standard Use: Choose cost-effective GCr15 steel. Corrosive Environments: Opt for stainless steel (9Cr18) or chrome-plated bearings. Extreme Conditions: Use carburized steel for shock resistance or ceramic-coated bearings for high-speed/high-temperature applications. Conclusion Thanks to advanced manufacturing techniques like vacuum degassing and electroslag remelting, Chinese bearing rings now offer quality comparable to global brands. Selecting the right material ensures longer lifespan and better reliability.   If you have questions,or need more information,please feel free to contact us.Thanks

2025

05/23

How to Select Angular Contact Ball Bearings: A Practical Guide

Angular contact ball bearings are essential for high-precision and high-load applications. Choosing the right one involves considering several key factors to ensure optimal performance and durability. 1. Contact Angle Selection The contact angle determines how the bearing handles axial loads and speed: Small angles (15°–25°): Best for high-speed, light-to-medium axial loads (e.g., CNC spindles). Large angles (30°–60°): Ideal for low-speed, heavy axial loads (e.g., gearboxes, compressors). Non-standard angles (e.g., 18°, 21°): For specialized load-speed requirements. Example: Machine tool spindles often use a 25°–40° contact angle for balanced rigidity and speed. 2. Precision Grades Precision affects performance, noise, and lifespan: P0 (Normal): Suitable for general machinery. P6/P6X, P5 (High Precision): Used in robotics, motors, and CNC machines. P4, P2 (Ultra-High Precision): For aerospace, medical devices, and precision tools. Tip: Choose the right grade based on your application — higher precision means higher cost. 3. Load and Speed Requirements Axial vs. Radial Loads: Large contact angles (72/73 series) handle heavy axial loads. Smaller angles (70 series) suit radial or light axial loads. Speed Limits: High-speed: Use small angles, ceramic balls, or oil lubrication. Heavy-load: Consider large angles or paired bearings. 4. Environmental Conditions Choose materials and seals based on working conditions: High temperatures: Stainless steel (AISI 440C) or hybrid bearings (ceramic balls + steel rings). Corrosive environments: Full stainless steel or coated bearings. Dust/pollution: Sealed bearings — rubber seals for cleanliness, labyrinth seals for high speed. Example: Chemical equipment often uses stainless steel bearings to resist corrosion. 5. Size and Mounting Configuration Dimensions: Match shaft and housing sizes; use thin-section bearings for compact spaces. Mounting Types: Back-to-back (O-type): High rigidity for bidirectional axial loads. Face-to-face (X-type): Better thermal expansion accommodation. Tandem (T-type): Maximum unidirectional axial load capacity. 6. Lubrication and Maintenance Grease Lubrication: Cost-effective, suitable for moderate speeds. Oil Lubrication: Required for high-speed or heavy-duty applications. Solid Lubricants: Used in extreme environments (e.g., vacuum or high heat). Why Choose Beining Technology? Custom Solutions tailored to your specific needs. Strict Quality Control ensures long-lasting, precise performance. Cost-Effective Designs that balance budget and performance.  Final Tips Use ISO 281 standards for life expectancy calculations. Consult engineers for complex or critical applications. Choose reputable suppliers like SKF, NSK, or Beining Technology to avoid counterfeit products.   For more details or personalized support, contact ​Beining Technology​ today! 

2025

05/23

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