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How to Select Angular Contact Ball Bearings: A Practical Guide

Angular contact ball bearings are essential for high-precision and high-load applications. Choosing the right one involves considering several key factors to ensure optimal performance and durability. 1. Contact Angle Selection The contact angle determines how the bearing handles axial loads and speed: Small angles (15°–25°): Best for high-speed, light-to-medium axial loads (e.g., CNC spindles). Large angles (30°–60°): Ideal for low-speed, heavy axial loads (e.g., gearboxes, compressors). Non-standard angles (e.g., 18°, 21°): For specialized load-speed requirements. Example: Machine tool spindles often use a 25°–40° contact angle for balanced rigidity and speed. 2. Precision Grades Precision affects performance, noise, and lifespan: P0 (Normal): Suitable for general machinery. P6/P6X, P5 (High Precision): Used in robotics, motors, and CNC machines. P4, P2 (Ultra-High Precision): For aerospace, medical devices, and precision tools. Tip: Choose the right grade based on your application — higher precision means higher cost. 3. Load and Speed Requirements Axial vs. Radial Loads: Large contact angles (72/73 series) handle heavy axial loads. Smaller angles (70 series) suit radial or light axial loads. Speed Limits: High-speed: Use small angles, ceramic balls, or oil lubrication. Heavy-load: Consider large angles or paired bearings. 4. Environmental Conditions Choose materials and seals based on working conditions: High temperatures: Stainless steel (AISI 440C) or hybrid bearings (ceramic balls + steel rings). Corrosive environments: Full stainless steel or coated bearings. Dust/pollution: Sealed bearings — rubber seals for cleanliness, labyrinth seals for high speed. Example: Chemical equipment often uses stainless steel bearings to resist corrosion. 5. Size and Mounting Configuration Dimensions: Match shaft and housing sizes; use thin-section bearings for compact spaces. Mounting Types: Back-to-back (O-type): High rigidity for bidirectional axial loads. Face-to-face (X-type): Better thermal expansion accommodation. Tandem (T-type): Maximum unidirectional axial load capacity. 6. Lubrication and Maintenance Grease Lubrication: Cost-effective, suitable for moderate speeds. Oil Lubrication: Required for high-speed or heavy-duty applications. Solid Lubricants: Used in extreme environments (e.g., vacuum or high heat). Why Choose Beining Technology? Custom Solutions tailored to your specific needs. Strict Quality Control ensures long-lasting, precise performance. Cost-Effective Designs that balance budget and performance.  Final Tips Use ISO 281 standards for life expectancy calculations. Consult engineers for complex or critical applications. Choose reputable suppliers like SKF, NSK, or Beining Technology to avoid counterfeit products.   For more details or personalized support, contact ​Beining Technology​ today! 

2025

05/23

Proper Grease Lubrication for Bearings

A Simple Guide by Beining Technology At Beining Technology, we know that proper grease lubrication is key to longer bearing life and smooth performance. Here’s how we ensure high-quality grease application: 1. Choose the Right Grease Different bearings need different greases: Ball bearings: Use ISO VG 68–100 Roller/needle bearings: Use ISO VG 150–460 (better oil film) Thickener type: e.g., lithium, calcium, or barium (for heat/moisture resistance) Additives: Anti-wear, anti-rust, or extreme pressure agents for tough conditions Application Needs: High-speed: Low-viscosity grease (NLGI 1–2) Heavy load: NLGI 3 with EP additives 2. Apply the Correct Amount Too much or too little grease can cause problems: Too much: Increases friction, heat, and energy use     Sealed bearings: ≤ 50% fill     Ball bearings: 20–30% fill Too little: Causes dry friction and faster wear We use precision tools to measure grease within ±2% tolerance. 3. Use Automated Grease Injection Our process ensures clean and even grease distribution: Calculate volume based on bearing size and speed Inject slowly to avoid air pockets Rotate bearings during injection for full coverage Remove excess grease and check weight 4. Keep It Clean Cleanliness is vital to grease quality: We work in ISO Class 8 cleanrooms for critical applications Use sealed systems to prevent contamination Why Choose Beining Technology? Over 10 years of experience IATF16949:2016 certified Uses robotic dispensers and real-time monitoring Every bearing tested for noise, vibration, and torque Upgrade Your Bearings Today! Avoid early failure and costly downtime with our expert-lubricated bearings. [Contact us] now for a quote or custom solution!

2025

05/22

Angular Contact Ball Bearings: Features, Advantages, and Applications

Angular contact ball bearings are vital components in modern machinery, offering unique performance benefits across a wide range of industrial applications. At Beining Technology, we specialize in manufacturing high-quality angular contact ball bearings designed to deliver reliability, precision, and long service life. Key Features 1. Dual Load Capacity These bearings are engineered to support both: Radial loads (perpendicular to the shaft) Axial loads (parallel to the shaft) Contact angles — typically 15°, 25°, 30°, or 40° — determine load distribution: Smaller angles (e.g., 15°) – Optimized for high-speed radial performance Larger angles (e.g., 40°) – Prioritize axial load capacity 2.  Precision Engineering High-quality steel: Made from ultra-clean materials that extend lifespan by up to 80% Advanced lubrication: Specialized grease formulations for enhanced performance and reduced wear Polished raceways: Minimize noise and improve grease distribution 3. Versatile Mounting Options Can be mounted: Single In pairs (back-to-back or face-to-face) In tandem for bidirectional axial support 4. Durability in Demanding Conditions Patented sealing systems: Protect against dust, moisture, and contaminants Robust cage options: Nylon, steel, or brass cages ensure stability under stress ​  Why Choose Angular Contact Ball Bearings? 1. Superior Axial Load Handling Outperform standard deep groove ball bearings in axial load capacity — capable of handling up to 50%+ of the radial load. Ideal for automotive wheel hubs, compressors, and machine tools. 2. High-Speed Performance Low friction and optimized internal geometry enable smooth operation at extreme speeds. Perfect for spindles, turbines, and robotic systems. 3. Space-Saving & Cost-Effective Compact design reduces the need for additional components like thrust bearings. Precise preload adjustments enhance rigidity and accuracy, reducing long-term maintenance costs. 4. Extended Service Life 100% quality inspection Heat-resistant materials Precision engineering for lasting performance in tough environments  Common Applications Industry Application Examples Automotive Wheel hubs, transmissions, turbochargers Industrial Machinery CNC spindles, pumps, robotics Aerospace Flight control systems, engines Consumer Electronics High-speed motors, precision instruments About Beining Technology Beining Technology is an IATF 16949:2016-certified manufacturer committed to delivering premium angular contact ball bearings tailored to your specific needs. Our products undergo rigorous testing to ensure performance, durability, and seamless integration into your systems. Explore our catalog today or contact us to find the perfect solution for your application!

2025

05/22

How to Detect High-Speed Spindle Bearing Failure: A Simple Guide

High-speed spindle bearings are essential for precision machining. When they fail due to wear, contamination, or improper maintenance, it can lead to costly downtime and equipment damage. This guide will help you identify early signs of bearing failure — so you can act fast and keep your machines running smoothly. Key Signs of Bearing Failure 1. Unusual Noises What to listen for: Squealing, grinding, clicking, or irregular sounds during operation. Why it happens: Damaged rollers, cracked races, or debris inside the bearing. Test: Run the spindle at different speeds in MDI mode to isolate abnormal noises. 2. Excessive Vibration What to check: Abnormal vibration patterns using a vibration analyzer. Why it happens: Worn components, broken retainers, or misalignment. Tool: Use vibration analysis tools to detect frequency spikes linked to specific bearing parts. 3. Abnormal Temperature What to monitor: Sudden temperature increases in the bearing housing. Why it happens: Poor lubrication, overloading, or internal friction from wear. Tool: Measure with infrared thermometers or built-in temperature sensors. 4. Reduced Machining Accuracy What to test: Check radial or axial runout using a dial indicator. Tolerance: Normal is usually ≤0.005 mm. Higher readings may indicate internal damage. 5. Increased Motor Load What to observe: Spindle motor load during idle or light operation. Warning sign: Load exceeding 30% without cutting forces indicates resistance in the bearings.  Step-by-Step Detection Methods Non-Invasive Checks (During Operation) Noise & Vibration Analysis: Use portable sensors to catch issues without stopping production. Thermal Imaging: Spot overheating areas with infrared cameras. Performance Trending: Track machining accuracy and motor load data over time. Invasive Checks (After Shutdown) Visual Inspection: Look for cracks, pitting, rust, or discoloration on bearing surfaces. Lubricant Analysis:      Oil Debris: Use ferrography to detect metal particles in oil.      Grease Contamination: Inspect for dust, coolant, or foreign matter. Runout Measurement: Test spindle deflection under load to assess bearing condition.  Preventive Tips to Extend Bearing Life Use High-Quality Lubricants: Match viscosity to speed and load conditions. Avoid Overloading: Optimize cutting parameters to stay within bearing limits. Regular Maintenance: Follow manufacturer guidelines for cleaning, relubrication, and inspection. Proper Installation: Use alignment tools and thermal fitting methods to prevent stress. When to Replace Bearings Replace immediately if you notice: Cracks or fractures in races, rollers, or cages Severe pitting or spalling (surface flaking) Irreversible contamination (e.g., hardened debris in grease) Need Reliable Spindle Bearings? At Beining Technology, we specialize in high-performance, ISO-certified spindle bearings engineered for long life and precision. Whether you need replacement parts or preventive maintenance support, our team is ready to help. [Contact Us Today] for a free consultation or product sample!

2025

05/21

Why Grinding Machine Spindle Bearings Lose Precision — And How to Fix It

As a leading bearing manufacturer, we know how vital spindle bearing precision is for grinding machines. Even the smallest loss of accuracy can lead to defects, costly downtime, and reduced machine lifespan. Let’s look at the main causes of precision loss and how our engineered solutions address them. Common Causes of Spindle Bearing Precision Loss 1. Poor Manufacturing or Design Flaws Low-quality materials or imprecise tolerances accelerate wear and reduce performance. Our Solution: Ultra-precision manufacturing with ISO-certified materials ensures consistent performance under high speed and heavy loads. 2. Installation Errors Misalignment, improper fitting, or excessive force during installation create internal stress. Our Solution: We provide clear installation guides and specialized toolkits to minimize human error. 3. Lubrication Failures Contaminated grease, incorrect viscosity, or insufficient lubrication increase friction and heat. Our Solution: High-performance lubricants and optional IoT sensors allow real-time monitoring of lubrication conditions. 4. Environmental Stress Dust, coolant, and temperature fluctuations degrade bearings over time. Our Solution: Advanced seals and corrosion-resistant coatings protect bearings even in harsh environments. 5. Operational Overload Excessive cutting forces or unbalanced tooling cause premature wear. Our Solution: Enhanced load capacity and fatigue-resistant alloys extend service life.  How Our Bearings Deliver Superior Performance At Beining Technology, we specialize in precision spindle bearings built to last. Here’s how we do it: High Precision Engineering: ABEC-7/P4 tolerance levels for minimal vibration and noise. Custom Solutions: Tailored to your machine’s specific speed, load, and environmental requirements. Exceptional Durability: Materials like hybrid ceramics and vacuum-arc-remelted steel extend bearing life by 30–50%. Expert Support: Free technical consultations on installation, lubrication, and maintenance optimization.  Tips to Maximize Bearing Life Choose ISO-certified, high-precision bearings. Follow proper installation procedures—avoid hammering or overheating. Monitor and maintain lubrication regularly. Train operators on best practices for load handling and vibration detection.  Need Reliable Spindle Bearings? At Beining Technology, we help keep your grinding machines running at peak performance. Contact us today for a free consultation, product sample, or technical support! [Contact Us Now]

2025

05/21

How to Choose the Right Bearings for CNC Machines: A Simple Guide

Selecting the right bearings for CNC machines, machining centers, and precision equipment is crucial for ensuring optimal performance, accuracy, and longevity. This straightforward guide will help you choose the best bearings based on your specific application requirements. Key Factors for Bearing Selection Precision Grade: P4 / P5 Accuracy: Essential for high-speed, high-precision applications such as CNC machining centers. P4 bearings minimize radial and axial runout, ensuring smooth and accurate operation. Ultra-Precision Options (P2 or Higher): For precision machine tools, use ultra-high precision bearings to meet micron-level tolerances. Bearing Type: Angular Contact Ball Bearings: Ideal for high-speed spindles — 15° contact angle for speed, 25° for heavy axial loads. Crossed Roller Bearings: Designed to handle combined radial and axial loads; perfect for precision rotary tables. Hybrid Ceramic Bearings: Combine steel races with ceramic balls for higher RPM, reduced heat generation, and longer service life — ideal for machining centers. Preload & Rigidity: Light Preload: Best suited for high-speed applications like grinding. Medium/Heavy Preload: Increases rigidity for heavy cutting operations. Sealing & Lubrication: Sealing Options: Use labyrinth seals or air purge systems to prevent contamination. Lubrication Methods: Choose between grease lubrication for general use or oil-air lubrication for high-speed, high-temperature environments. Bearing Recommendations by Machine Type Precision Machine Tool Bearings Applications: High-precision grinding, measuring equipment Best Choices: Angular contact ball bearings (P4/P5), crossed roller bearings (P4) Key Features: High rigidity, low vibration, and thermal stability Machining Center Spindle Bearings Applications: 5-axis CNC machining, heavy-duty cutting Best Choices: Hybrid ceramic bearings, cylindrical roller bearings Key Features: Capable of extreme speeds (40,000+ RPM), heat resistance, and high dynamic load capacity CNC Machine Spindle Bearings Applications: High-speed milling, micro-drilling Best Choices: Angular contact bearings compatible with HSK tool holders, hybrid ceramic bearings Key Features: Fast acceleration, minimal runout (

2025

05/20

How to Clean CNC Spindle Bearings: A Step-by-Step Guide for Optimal Performance

CNC spindle bearings are critical components that ensure precision, stability, and longevity in machining operations. Over time, these bearings can accumulate contaminants such as dust, metal shavings, and old grease — all of which can lead to reduced performance and premature failure. Regular cleaning is essential to maintain smooth operation, prevent overheating, and extend the service life of your spindle bearings. In this guide, we’ll walk you through the best practices for cleaning CNC spindle bearings effectively and safely. Why Clean CNC Spindle Bearings? Neglecting bearing maintenance can result in several issues, including: Increased friction and heat generation Reduced rotational accuracy Premature wear or component failure Higher maintenance and replacement costs Proper cleaning removes harmful contaminants, restores performance, and helps maintain the high standards required in CNC machining. Essential Tools and Materials Cleaning Solutions: Kerosene or Diesel: Effective at dissolving heavy grease and oil buildup Isopropyl Alcohol or Bearing-Specific Cleaners: Ideal for precision cleaning with fast evaporation Lubricants & Corrosion Protection: Light Anti-Rust Oil or Grease: Applied after cleaning to protect against oxidation Tools: Soft-bristle brushes, lint-free cloths, and plastic scrapers (to avoid damaging surfaces) Ultrasonic cleaner (recommended for deep cleaning of high-precision bearings) Compressed air gun or low-temperature drying oven Safety Equipment: Gloves, safety goggles, and a respirator mask (to protect against chemical exposure) Step-by-Step Cleaning Process 1. Preparation Power Down the Machine: Ensure the CNC machine is off and the spindle has come to a complete stop Disassemble the Spindle: Follow the manufacturer’s manual to remove the bearings. Keep track of their orientation and position for correct reassembly 2. Initial Cleaning Dry Wipe: Use a lint-free cloth to remove loose debris and metal particles Soak in Kerosene: Immerse the bearings in kerosene for 10–30 minutes to loosen stubborn grease. Gently scrub with a soft brush, focusing on grooves and raceways ⚠️ Avoid aggressive scrubbing to prevent surface damage 3. Deep Cleaning Option A: Ultrasonic Cleaning (Recommended) Place bearings in an ultrasonic cleaner filled with a mild detergent Set frequency to 20–40 kHz and temperature to 40–60°C (104–140°F) Run for 10–15 minutes to remove microscopic contaminants Option B: Manual Cleaning Rinse bearings in fresh kerosene or alcohol Wrap a lint-free cloth around your finger and wipe all surfaces thoroughly 4. Drying and Lubrication Dry Completely: Use compressed air (≤0.2 MPa pressure) to blow out residue. Alternatively, dry in a low-temperature oven at 60–80°C (140–176°F) Apply Anti-Rust Lubricant: Immediately coat the bearings with a thin layer of oil or grease to prevent corrosion Critical Do's and Don'ts ✅ Do: Work in a well-ventilated area Use plastic tools when scraping delicate parts Inspect bearings for cracks or wear after cleaning ❌ Don’t: Use wire brushes or metal scrapers (can scratch surfaces) Force rotation during cleaning (risk of internal damage) Skip lubrication (dry bearings oxidize quickly) When to Clean Your Bearings Standard CNC Machines: Every 500–800 operating hours High-Precision or Heavy-Duty Machines: Every 200–300 hours Signs of Contamination: Unusual noise, vibration, or overheating Troubleshooting Common Issues Persistent Grease Buildup: Pre-clean with a steam cleaner (≤120°C / 248°F) before soaking Post-Cleaning Noise: Check for improper installation, insufficient lubrication, or internal bearing damage Proactive Maintenance Tips Maintain a maintenance log to track cleaning cycles and bearing condition Monitor spindle temperature and vibration levels regularly Replace sealed bearings instead of attempting to clean them Conclusion Regular cleaning of CNC spindle bearings is a small but impactful task that significantly enhances equipment performance and longevity. By following these steps and prioritizing safety, you'll keep your CNC machines running efficiently and reliably for years to come. Need expert support? [Contact us] today !

2025

05/20

Is Your Machine Tool Spindle Issue Always Caused by Bearings? Here’s What You Need to Know

Machine tool spindle failures can lead to costly downtime and production delays. While spindle bearings are often the first suspect, the root cause may lie elsewhere. Below, we break down the most common causes of spindle failure — and how to address them effectively. When Spindle Bearings ARE the Culprit Common Bearing Damage Symptoms: Reduced machining accuracy – Worn or damaged bearings cause vibration, leading to surface defects (e.g., waviness, scratches) or inconsistent dimensions. Abnormal noise or vibration – Irregular rolling contact due to spalling, cage damage, or improper lubrication generates excessive noise. Unstable spindle speed – Internal bearing wear disrupts smooth rotation, affecting high-speed performance. Seizure or blockage – Severely damaged bearings can jam the spindle, requiring immediate shutdown. Common Bearing-Related Causes: Contamination during installation – Particles entering the spindle during assembly accelerate raceway spalling. Poor lubrication or grease quality – Low-quality or contaminated grease fails to protect bearings. Incorrect bearing selection – Mismatched contact angles, cage types, or speed ratings reduce load capacity. Improper pairing or assembly – Errors in bearing pairing parameters or mounting heights shorten lifespan. Non-Bearing Causes of Spindle Failures Mechanical Issues Broken belts, misaligned gears, or transmission system faults can mimic bearing-related symptoms. Electrical & Control System Problems Power supply issues – Phase loss, reversed phases, or unstable voltage disrupt spindle operation. Faulty wiring or connections – Loose contacts, damaged relays, or blown fuses interrupt signal or power delivery. Control system errors – Incorrect CNC parameters, missing control signals, or inverter malfunctions (e.g., unconfigured settings) halt spindle function. Environmental Factors Coolant/water ingress – Poor sealing or improper coolant routing corrodes internal components. Humidity/dust exposure – Uncontrolled workshop conditions accelerate wear. Solutions for Long-Term Spindle Reliability Precision Bearing Practices Use high-quality, corrosion-resistant bearings matched to your application (e.g., stainless steel for wet environments). Ensure professional installation with strict cleanliness protocols to avoid contamination. Holistic Maintenance Approach Regularly inspect mechanical transmission components, electrical connections, and control systems. Monitor workshop humidity (

2025

05/19

Effective Rust Prevention Methods for Bearings: Ensuring Longevity and Performance

Bearings are critical components in machinery, and preventing rust is essential to maintaining their performance and extending their service life. Here’s a concise guide to the rust prevention methods used by professional bearing manufacturers: 1. Surface Cleaning Before applying any protective coating, bearings undergo thorough cleaning to remove contaminants such as dirt, grease, and metal particles. Common cleaning methods include: Solvent cleaning – Removes oils and residues effectively. Chemical treatment – Neutralizes acidic or alkaline contaminants. Mechanical cleaning – Uses brushes or blasting techniques for stubborn deposits. After cleaning, surfaces are carefully dried using compressed air, heat, or lint-free cloths to avoid moisture retention. 2. Anti-Corrosion Coating Application Applying a high-quality anti-rust coating is one of the most effective ways to prevent oxidation. Methods include: Immersion coating – Small bearings are dipped into rust-preventive oils or greases for full coverage. Brushing – Manual application on large bearings ensures even coverage without pooling. Spraying – Thin-film or solvent-based oils are evenly sprayed using filtered air. 3. Vacuum Packaging For long-term storage or international shipping, bearings are often vacuum-sealed in protective bags. This removes moisture and oxygen, significantly reducing the risk of corrosion during transit and storage. 4. Corrosion-Resistant Materials Selecting materials that inherently resist rust is a proactive approach. Options include: Stainless steel bearings – Ideal for humid or mildly corrosive environments. Ceramic bearings – Offer excellent resistance to wear and chemical exposure. Coated steel bearings – With surface treatments like chrome plating or polymer coatings. 5. Controlled Production & Storage Conditions Maintaining optimal environmental conditions during manufacturing and storage helps preserve bearing integrity: Low humidity environments – Humidity levels are kept below 50% using dehumidifiers or climate-controlled storage rooms. Proper packaging – Bearings are wrapped in anti-rust paper, sealed in plastic bags, or stored in airtight containers. Why Choose Professional Rust Prevention? Rust can lead to premature bearing failure, increased downtime, and higher maintenance costs. By combining advanced techniques such as vacuum sealing, high-performance coatings, and strict environmental controls, professional manufacturers ensure that bearings remain corrosion-free throughout production, transportation, and operation. When choosing bearings for your equipment, trust manufacturers who implement comprehensive anti-corrosion strategies at every stage — from material selection to final delivery.

2025

05/19

Effective Cooling Solutions for CNC Lathe Spindle Bearings

Overheating spindle bearings in CNC lathes can lead to machine errors, reduced accuracy, and premature bearing failure. At Beining Technology, we design precision spindle bearings and cooling strategies to ensure optimal performance. Here’s how to keep bearings cool and reliable. Common Causes of Overheating Excessive Friction: Poor alignment or incorrect preload. Inadequate Lubrication: Low-quality or degraded lubricants. Prolonged Heavy Loads: Continuous high-stress machining. Inefficient Cooling Systems: Poor heat dissipation. Key Cooling Strategies 1. Optimize Lubrication Oil-Air/Oil-Mist Systems: Our advanced systems deliver precise lubrication while simultaneously cooling the bearings. High-Performance Greases: Thermally stable lubricants designed for high-speed spindle bearings. 2. Upgrade Cooling Systems Internal Coolant Channels: Directly cool bearings through integrated spindle pathways, a feature supported by Beining’s bearing designs. Precision Chillers: Maintain stable temperatures (±0.5°C) to minimize thermal expansion. 3. Choose Advanced Bearing Materials Ceramic Hybrid Bearings: For example, Beining Technology’s silicon nitride (Si₃N₄) hybrid bearings reduce friction by 30–50%, making them ideal for speeds over 20,000 RPM. High-Temperature Steels: Alloys like Cr4Mo4V, used in Beining’s high-temperature series, withstand temperatures up to 500°C. 4. Improve Machining Practices Avoid Continuous Heavy Cuts: Alternate between high- and low-load operations. Optimize Cutting Parameters: Adjust speeds and feeds to lower heat generation. 5. Regular Maintenance Monitor Temperature and Vibration: Use tools compatible with Beining’s sensor-ready bearings for real-time tracking. Clean Cooling Components: Ensure coolant lines and filters are free from debris. Why Invest in Quality Spindle Bearings? Extended Lifespan: Beining Technology bearings use high-grade materials to resist wear and heat. Enhanced Precision: Stable thermal performance ensures machining accuracy. Certified Reliability: Meet ISO 9001 and ABEC 7/P4 standards for industrial applications. Need Durable, Cool-Running Bearings? Beining Technology offers high-performance spindle bearings for demanding CNC lathes, including ceramic hybrids and high-temperature designs. Our solutions ensure cooler operation, extended service life, and unmatched precision. Contact Us for expert guidance or product details.

2025

05/17

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